石化工廠改造篇:從 3D 雷射掃描到數位雙生的完整改造流程

Chemical Plant Renovation: Complete Process from 3D Laser Scanning to Digital Twin

在石化工廠改造中,管線錯綜複雜、設備密集,加上原有圖資常不完整,傳統丈量方式容易耗時、出錯。
In chemical plant renovations, pipelines are dense, equipment is concentrated, and original drawings are often incomplete. Traditional measurement methods are time-consuming and prone to errors.

這時候,3D雷射掃描 + 逆向建模的數位解決方案就派上用場了,幫助工程師快速掌握現況,降低改造風險。
Here, 3D laser scanning combined with reverse engineering comes into play, helping engineers capture the as-built conditions quickly and reduce renovation risks.

技術流程 / Technical Workflow

  1. 現場掃描 / On-site Scanning
    使用高精度 3D 雷射掃描儀,如 Z+F 5016,對工廠全域進行掃描,快速收集設備、管線與結構的點雲資料。
    Use high-precision 3D laser scanners, e.g., Z+F 5016, to scan the entire plant and capture point cloud data of equipment, pipelines, and structures.

  2. 點雲建檔 / Point Cloud Processing
    整理、拼接數百萬點雲,生成完整三維模型基礎,並進行雜點剔除與座標定位。
    Process and stitch millions of points to form a complete 3D dataset, removing noise and aligning coordinates.

  3. 逆向建模 / Reverse Engineering
    將點雲轉換為可操作的 3D 模型,重建管線、閥門、儀表及結構,方便後續設計與模擬。
    Convert point clouds into editable 3D models to reconstruct pipelines, valves, instruments, and structures for design and simulation.

  4. 設計模擬 / Design Simulation
    進行改造方案模擬、碰撞檢測與材料優化,確保設計合理且可施工。
    Simulate renovation plans, perform clash detection, and optimize materials to ensure practical designs.

  5. 施工應用 / Construction Guidance
    提供精準施工指引,減少返工,提升施工效率與安全。
    Provide accurate construction guidance to reduce rework, increase efficiency, and enhance safety.

核心價值 / Core Benefits

優勢 / Advantage數據 / Data
設計周期縮短 / Shorter design cycle30–50% 快速完成設計 / 30–50% faster design completion
施工誤差降低 / Reduced construction error毫米級精度 / Millimeter-level accuracy
成本降低 / Cost reduction減少 20–30% 材料與返工成本 / 20–30% less material waste & rework
數位資產建立 / Digital Asset Creation長期可用的 3D 工廠資料庫 / Long-term 3D plant database

改造應用場景 / Application Scenarios

  • 管線重佈 / Pipeline Re-routing:優化化工管線、蒸汽與冷卻水管路。

  • 設備更新 / Equipment Upgrade:替換老舊設備,增強產能與安全性。

  • 結構加固 / Structural Reinforcement:補強平台、支架與支撐結構。

  • 控制系統改造 / Control System Renovation:整合儀表、自動化系統與管控平台。

我們專注於 3D雷射掃描 + 逆向建模 + 數位雙生 的工廠改造方案,幫助企業降低成本、提升精度、縮短工期。
We specialize in 3D laser scanning, reverse engineering, and digital twin solutions for plant renovations, helping companies reduce costs, improve accuracy, and shorten project timelines.

💡 (07)-5668803立即聯絡我們,打造你的數位雙生工廠!
Contact us now to create your digital twin plant!

Q1:什麼是石化工廠改造中的逆向工程?🔍 透過雷射掃描獲取現場實際數據,再轉換為 3D 模型,用於設計、模擬與施工。 **Reverse engineering in chemical plant renovation involves capturing as-built data via laser scanning and converting it into 3D models for design, simulation, and construction.**
Q2:為什麼傳統丈量不足以支援工廠改造?⚡ 工廠內管線密集、設備多且圖面可能不完整,人工測量容易出錯,導致後續設計不精準。 **Traditional measurements are insufficient due to dense pipelines, numerous equipment, and incomplete drawings, leading to potential design inaccuracies.**
Q3:逆向工程能帶來哪些效益?💰 平均縮短 30–50% 設計時間,降低 20–30% 的施工成本,並減少返工與安全風險。 **It shortens design time by 30–50%, reduces 20–30% construction costs, and minimizes rework and safety risks.**
Q4:哪些改造項目最適合應用逆向工程?🚀 管線重佈、設備更新、結構加固、控制系統改造等最能發揮效益。 **Pipeline rerouting, equipment upgrades, structural reinforcement, and control system renovation benefit the most.**
Q5:逆向工程成果能否與 BIM 或數位雙生結合?📊 可以!可將 3D 模型導入 BIM 或 Digital Twin 平台,建立長期可用的工廠數位資產。 **Yes! The 3D models can be integrated into BIM or Digital Twin platforms, creating long-term digital assets for the plant.**

發佈留言

發佈留言必須填寫的電子郵件地址不會公開。 必填欄位標示為 *