石化工廠改造篇:從 3D 雷射掃描到數位雙生的完整改造流程
Chemical Plant Renovation: Complete Process from 3D Laser Scanning to Digital Twin
在石化工廠改造中,管線錯綜複雜、設備密集,加上原有圖資常不完整,傳統丈量方式容易耗時、出錯。
In chemical plant renovations, pipelines are dense, equipment is concentrated, and original drawings are often incomplete. Traditional measurement methods are time-consuming and prone to errors.
這時候,3D雷射掃描 + 逆向建模的數位解決方案就派上用場了,幫助工程師快速掌握現況,降低改造風險。
Here, 3D laser scanning combined with reverse engineering comes into play, helping engineers capture the as-built conditions quickly and reduce renovation risks.
技術流程 / Technical Workflow
現場掃描 / On-site Scanning
使用高精度 3D 雷射掃描儀,如 Z+F 5016,對工廠全域進行掃描,快速收集設備、管線與結構的點雲資料。
Use high-precision 3D laser scanners, e.g., Z+F 5016, to scan the entire plant and capture point cloud data of equipment, pipelines, and structures.點雲建檔 / Point Cloud Processing
整理、拼接數百萬點雲,生成完整三維模型基礎,並進行雜點剔除與座標定位。
Process and stitch millions of points to form a complete 3D dataset, removing noise and aligning coordinates.逆向建模 / Reverse Engineering
將點雲轉換為可操作的 3D 模型,重建管線、閥門、儀表及結構,方便後續設計與模擬。
Convert point clouds into editable 3D models to reconstruct pipelines, valves, instruments, and structures for design and simulation.設計模擬 / Design Simulation
進行改造方案模擬、碰撞檢測與材料優化,確保設計合理且可施工。
Simulate renovation plans, perform clash detection, and optimize materials to ensure practical designs.施工應用 / Construction Guidance
提供精準施工指引,減少返工,提升施工效率與安全。
Provide accurate construction guidance to reduce rework, increase efficiency, and enhance safety.
核心價值 / Core Benefits
優勢 / Advantage | 數據 / Data |
---|---|
設計周期縮短 / Shorter design cycle | 30–50% 快速完成設計 / 30–50% faster design completion |
施工誤差降低 / Reduced construction error | 毫米級精度 / Millimeter-level accuracy |
成本降低 / Cost reduction | 減少 20–30% 材料與返工成本 / 20–30% less material waste & rework |
數位資產建立 / Digital Asset Creation | 長期可用的 3D 工廠資料庫 / Long-term 3D plant database |
改造應用場景 / Application Scenarios
管線重佈 / Pipeline Re-routing:優化化工管線、蒸汽與冷卻水管路。
設備更新 / Equipment Upgrade:替換老舊設備,增強產能與安全性。
結構加固 / Structural Reinforcement:補強平台、支架與支撐結構。
控制系統改造 / Control System Renovation:整合儀表、自動化系統與管控平台。
我們專注於 3D雷射掃描 + 逆向建模 + 數位雙生 的工廠改造方案,幫助企業降低成本、提升精度、縮短工期。
We specialize in 3D laser scanning, reverse engineering, and digital twin solutions for plant renovations, helping companies reduce costs, improve accuracy, and shorten project timelines.
💡 (07)-5668803立即聯絡我們,打造你的數位雙生工廠!
Contact us now to create your digital twin plant!